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P-m Analysis


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Table of Contents

Publisher's Message

Chapter 1: The Problem of Chronic Loss
Chronic Losses and Sporadic Losses
Understanding the Nature of Chronic Loss
Problems in Reducing Chronic Loss
The Importance of Slight Abnormalities
Optimal Conditions
Using Optimal Conditions to Expose Slight Abnormalities

Chapter 2: What is P-M Analysis?
P-M Analysis Defined
Conventional Improvement Approach
The Need for a Better Approach
How P-M Analysis Works to Eliminate Chronic Losses
Using the Conventional Improvement Approach and P-M Analysis Together
The Zero Defects Philosophy

Chapter 3: Fundamentals of Physical Analysis
What is Physical Analysis?
Examples of Physical Analysis
Avoid Errors in Physical Analysis
Conducting a Physical Analysis
The Logical Flow of Physical Analysis

Chapter 4: Implementing P-M Analysis Step-By-Step
Step 1: Clarify the Phenomenon
Step 2: Conduct a Physical Analysis
Step 3: Identify Constituent Conditions
Step 4: Study 4Ms for Causal Factors
Step 5: Establish Optimal Conditions (Standard Values)
Step 6: Survey Causal Factors for Abnormalities
Step 7: Determine Abnormalities to Be Addressed
Step 8: Propose and Make Improvements
Keys to Conducting P-M Analysis

Chapter 5: P-M Analysis in Action
Background of Problem (Hydraulic Solenoid Valve Defects)
P-M Step 1: Clarify the Problem
P-M Step 2: Conduct a Physical Analysis
P-M Step 3: Identify Constituent Conditions
P-M Steps 5-6: Set Optimal Conditions; Survey Factors
P-M Step 4: Study 4Ms for Causal Factors
P-M Steps 7-8: Identify Abnormalities; Make Improvements

Chapter 6: P-M Analysis Practice
Common Errors and Corrected Examples

Chapter 7: P-M Analysis Case Studies
Case 1: Correcting OD Variation on a Cylindrical Grinder (Nachi-Fujikoshi)
Case 2: Correcting Wobble on the Disk Rotor Slide of a Turning Transfer Machine (Nissan)
Case 3: Stabilizing the Electron Beam in a Vacuum Evaporation Device (Kansai Nippon Denki)
Case 4: Correcting Printing Side Estimation Errors on a Rotary Printing Punch (Dai Nippon Insatsu)
Case 5: Eliminating Offset Defects in Air Conditioner Compressor Crank Pins (Daikin)

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