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The Quick Changeover Playbook
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Table of Contents

Setup and Quick Changeover
Introduction
Preparation
Removing and Mounting Components in Machine (Changeover)
Measurements
Trial Runs and Final Adjustments
Four Setup Steps
External and Internal Setup Steps

Data Collection
Introduction
Time Studies
Spaghetti Diagrams

5S and Layout Improvements
Introduction
End-of-Day Cleanup Procedure
Daily Walkthrough
5S Audit Form/Criteria
5S Tracking Sheet

Intermediate Tooling and One-Turn Methods
Intermediate Tooling

Visual Management
Introduction
Startup Boards
Work Instructions
Production Control Boards

After Improvements
Impact on Cycle Time
Low and Infrequent Use

Conclusion

Definition of Terms

Index

About the Author

Chris Ortiz is the founder of Kaizen Assembly, a Lean manufacturing training and implementation firm in Bellingham, Washington. Chris has been featured on CNN Headline News on Inside Business with Fred Thompson. He is the author of multiple books on Lean manufacturing. Chris Ortiz is a frequent presenter and keynote speaker at conferences around North America. He has also been interviewed on KGMI radio and the American Innovator and has written numerous articles on Lean manufacturing and business improvement for various regional and national publications. Kaizen Assembly's clients include industry leaders in aerospace, composites, processing, automotive, rope-manufacturing, restoration equipment, food-processing, and fish-processing industries. Chris Ortiz is considered an expert in the field in Lean manufacturing implementation and has over 15 years of experience in his field of expertise.

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