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Improving Flow

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Table of Contents

Part I: Setting Up Cells Chapter 1: De-Coupling and Coupling: Keys to Better Cell Design Chapter 2: Cell Staffing Options (by Vulcan Electric) Chapter 3: Job Shop Breaks Traditional Rules with 1-Piece Flow Cells Chapter 4: Cells on Wheels Give Company Ability to Shift Course Quickly Chapter 5: Time to Take a Radical Step Forward Chapter 6: Equipment Designed through 3P Makes a Small Startup Viable Part II: Improving Flow Chapter 7: Takt Time Can Configure a Cell Chapter 8: You May Need Two Takt Times Chapter 9: Reducing Scrap Paves the Way for a Big Boost in Capacity Chapter 10: Building Out of Sequence is Expensive Chapter 11: Ford Sees Its Future in Flexibility Chapter 12: Building a Better Body Shop Part III: Smoothing Production Chapter 13: Heijunka Can Help Eliminate Production Peaks and Valleys Chapter 14: Work Speeds Up as Operators Move Chapter 15: Times, Not Products, Set Schedule Chapter 16: 12-Hour Shifts Help Tire Plant Achieve Its Lean Objectives Part IV: Shortening Changeovers Chapter 17: What Is in Your Changeover? Probably More Than You Need Chapter 18: SMED Doubles Parts Output for Metal Stamping Company Chapter 19: Calculating Changeover Costs Reveals Potential for Savings Chapter 20: Sequencing Products Leads to Least Changeover Time Chapter 21: Success with Cardboard Duct Tape

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